Custom Vacuum Forming Services

// CUSTOM VACUUM FORMING SERVICES

DitaiPlastic has run vacuum forming and thermoforming in Dongguan for 29 years. Sixteen forming machines in a 20,000 m² plant, sheet from 0.5 mm to 12 mm, and tooling, CNC trimming, painting and assembly all under one roof — from a single prototype to full production.

Fast response guaranteedGet a free DFM review and quote within 48 hours. We reply within 8 working hours.

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// THE NUMBERS

Why Choose DitaiPlastic for Custom Vacuum Forming?

Capability DitaiPlastic Specification
Experience with manufacturing experience dating back to 1997 in vacuum forming and thermoforming
Max Forming Size 5,000 mm × 2,500 mm × 1,000 mm — among the largest in southern China
Sheet Thickness 0.5 mm to 12 mm (thin gauge and heavy gauge)
Forming Machines 16 sets, including custom-designed large-format machines
Facility 20,000 m² production facility in Dongguan, Guangdong
Certifications ISO 9001, ISO 14001, IATF 16949, ISO 45001
Prototype Lead Time 2–3 weeks from design approval
// QUALITY & COMPLIANCE

Independently Certified Quality Systems

Every certificate below is a scanned original issued to Dongguan Ditai Plastic Products Co., Ltd. Tap any document to read it full-size.

  • ISO 9001:2015 quality management certificate No. 98923Q00366R0M issued to Dongguan Ditai Plastic Products Co., Ltd.
    ISO 9001:2015Quality Management System
  • ISO 14001:2015 environmental management certificate for Dongguan Ditai Plastic Products Co., Ltd., registration No. UE230172R0
    ISO 14001:2015Environmental Management
  • IATF 16949:2016 automotive quality management certificate No. DB01129, issued by TUV Saarland Certification GmbH
    IATF 16949:2016Automotive Quality · TUV
  • REACH SVHC test report No. DTI201905279428B2 for Dongguan Ditai Plastic Products Co., Ltd. sample ABS DT-HYT405, result Pass
    REACH / SVHCMaterial Compliance Report
  • UV aging test report No. LCSC052223007K for Dongguan Ditai Plastic ABS materials, tested to ISO 4892-3:2016
    UV Weathering TestMaterial Durability Report
  • UV aging test conditions page, report LCSC052223007K, tested to ISO 4892-3:2016 over 168 hours
    UV Test — ConditionsUVA-340 · ISO 4892-3:2016
  • UV aging test results, report LCSC052223007K, colour change delta-E 1.39 and 1.34 with no deformation or cracking
    UV Test — ResultsdE 1.39 / 1.34 · no defects
  • UV aging test sample photographs, appearance normal after exposure
    UV Test — SamplesBefore / during / after
  • Chinese invention patent certificate ZL 2007 1 0075483.1 for a vacuum-forming manufacturing method
    Vacuum-Forming PatentInvention Patent ZL 2007 1 0075483.1
  • Chinese invention patent specification publication CN 101357507 B, a vacuum-forming manufacturing method
    Patent — DrawingsPublication CN 101357507 B
  • Chinese invention patent certificate cover issued by the State Intellectual Property Office of China
    Invention PatentState IP Office of China

Tap any certificate, report or patent to read it full-size.


// FROM RFQ TO DELIVERY

How It Works: 3 Simple Steps

1 · Submit your RFQ

Send your 3D CAD files (STEP, IGES), drawings, material requirements and volume estimates. We accept PDF, DWG, DXF and most engineering file formats.

2 · Free DFM review

Our engineering team analyzes your design for manufacturability within 48 hours. We identify potential issues, recommend materials, and provide a detailed quotation with tooling and piece-part pricing.

3 · Production & delivery

After your approval we fabricate tooling in 2–4 weeks, produce first article samples for your inspection, and ramp to full production. CNC trimming, painting, assembly and packaging are all handled in-house.

// MATERIALS

Materials We Form

We process all major thermoforming-grade plastics to meet your performance, aesthetic and regulatory requirements:

ABS

Impact resistance, easy to paint, excellent formability.

Polycarbonate (PC)

Optical clarity, high heat resistance, UL94 V-0.

PETG

Chemical resistance, FDA-compliant grades available.

HDPE

Chemical and UV resistance for outdoor applications.

PP

Lightweight, chemical resistant, cost-effective.

PMMA (Acrylic)

Optical clarity, UV stability, premium aesthetics.

HIPS

Cost-effective, good formability for packaging and displays.

// INDUSTRIES

Industries We Serve

Automotive

Bumpers, fenders, interior panels, dashboard covers, body shells.

Medical Devices

Equipment housings, diagnostic enclosures, sterile packaging trays.

Electronics

Server enclosures, kiosk bezels, control panel housings.

EV Charging

Charging station housings, battery covers, cable management.

Robotics & Automation

AMR enclosures, robot arm covers, sensor housings.

Retail & Display

Point-of-purchase displays, luxury brand showcases, signage.

// UNDER ONE ROOF

Full In-House Capabilities

Everything under one roof means faster turnaround and tighter quality control:

  • 🛠CNC mold design and fabrication
  • 🔥Vacuum forming, pressure forming and twin-sheet forming
  • ✂️5-axis CNC trimming — in-house five-axis capability plus 28 CNC machines
  • 🔩Drilling, bonding, ultrasonic welding
  • 🎨Painting, silk screening, pad printing
  • 📦Assembly, insert installation, packaging
// TRUSTED BY

Brands We Manufacture For

A selection of the global brands and OEMs whose parts we form

Dior
Cartier
Versace
Givenchy
Guerlain
Hugo Boss
Coach
Tiffany & Co.
Hennessy
Bacardi
Budweiser
Pepsi
VinFast
Ferrari
Foxconn
Wistron
Hisense
VTech
Bose
Geek+
Whirlpool
CIIC
HKC
Danby
NEO Aeronautics
ALP Guitars
Hsu Fu Chi
Meituan

// FAQ

Frequently Asked Questions

What is the minimum order quantity?

We accept orders starting from 1 piece for prototyping. For production runs, typical minimum order quantities are 100–300 pieces per batch, depending on part size and complexity.

How much does vacuum forming tooling cost?

Aluminum vacuum forming molds typically cost $2,000–$15,000, which is 60–80% less than comparable injection molds. Exact pricing depends on part size, complexity and surface finish requirements.

Do you ship internationally?

Yes. We export to North America, Europe, Southeast Asia and Australia. We handle export packaging, documentation, and coordinate with your preferred freight forwarder or arrange door-to-door delivery.

// START A PROJECT

Get Your Free Quote Today

Ready to start your custom vacuum forming project? Send us your CAD files and specifications — our engineering team will provide a detailed DFM review and competitive quotation within 48 hours.

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