Custom Vacuum Forming Services | DitaiPlastic

Custom vacuum forming services from DitaiPlastic deliver precision plastic parts for your exact specifications — from initial prototyping to full-scale production. With 29 years of manufacturing expertise and ISO-certified quality systems, we are the trusted thermoforming partner for OEMs in automotive, medical, electronics, EV charging, and robotics industries worldwide.

Why Choose DitaiPlastic for Custom Vacuum Forming?

Capability	DitaiPlastic Specification
Experience	29 years in vacuum forming and thermoforming
Max Forming Size	4,500 mm × 2,500 mm — among the largest in southern China
Sheet Thickness	0.5 mm to 12 mm (thin gauge and heavy gauge)
Forming Machines	16 sets, including custom-designed large-format machines
Facility	20,000 m² production facility in Dongguan, Guangdong
Certifications	ISO 9001, ISO 14001, IATF 16949, ISO 45001
Prototype Lead Time	2–3 weeks from design approval

How It Works: 3 Simple Steps

1. Submit Your RFQ — Send your 3D CAD files (STEP, IGES), drawings, material requirements, and volume estimates. We accept PDF, DWG, DXF, and most engineering file formats.
2. Free DFM Review — Our engineering team analyzes your design for manufacturability within 48 hours. We identify potential issues, recommend materials, and provide a detailed quotation with tooling and piece-part pricing.
3. Production & Delivery — After your approval, we fabricate tooling in 2–4 weeks, produce first article samples for your inspection, and ramp to full production. CNC trimming, painting, assembly, and packaging are all handled in-house.

Materials We Form

We process all major thermoforming-grade plastics to meet your performance, aesthetic, and regulatory requirements:

• ABS — Impact resistance, easy to paint, excellent formability
• Polycarbonate (PC) — Optical clarity, high heat resistance, UL94 V-0
• PETG — Chemical resistance, FDA-compliant grades available
• HDPE — Chemical and UV resistance for outdoor applications
• PP — Lightweight, chemical resistant, cost-effective
• PMMA (Acrylic) — Optical clarity, UV stability, premium aesthetics
• HIPS — Cost-effective, good formability for packaging and displays

Industries We Serve

• Automotive — Bumpers, fenders, interior panels, dashboard covers, body shells
• Medical Devices — Equipment housings, diagnostic enclosures, sterile packaging trays
• Electronics — Server enclosures, kiosk bezels, control panel housings
• EV Charging — Charging station housings, battery covers, cable management
• Robotics & Automation — AMR enclosures, robot arm covers, sensor housings
• Retail & Display — Point-of-purchase displays, luxury brand showcases, signage

Full In-House Capabilities

Everything under one roof means faster turnaround and tighter quality control:

• CNC mold design and fabrication
• Vacuum forming, pressure forming, and twin-sheet forming
• 5-axis CNC trimming (18 sets)
• Drilling, bonding, ultrasonic welding
• Painting, silk screening, pad printing
• Assembly, insert installation, packaging

Frequently Asked Questions

What is the minimum order quantity?

We accept orders starting from 1 piece for prototyping. For production runs, typical minimum order quantities are 100–300 pieces per batch, depending on part size and complexity.

How much does vacuum forming tooling cost?

Aluminum vacuum forming molds typically cost $2,000–$15,000, which is 60–80% less than comparable injection molds. Exact pricing depends on part size, complexity, and surface finish requirements.

Do you ship internationally?

Yes. We export to North America, Europe, Southeast Asia, and Australia. We handle export packaging, documentation, and coordinate with your preferred freight forwarder or arrange door-to-door delivery.

Get Your Free Quote Today

Ready to start your custom vacuum forming project? Send us your CAD files and specifications — our engineering team will provide a detailed DFM review and competitive quotation within 48 hours.

📧 Email: [email protected]
📞 Phone: +86 139 2574 6189
🌐 Submit Your RFQ Online