Automotive EV Thermoforming Trunk Liners in Durable Plastics

Custom-molded plastic trunk liners for EVs, made with ABS and TPO, tailored to OEM specs by DitaiPlastic.

  • Process: Heavy-gauge vacuum forming with 5-axis CNC trimming and in-house finishing
  • Product Family: Automotive EV Thermoforming Roof Box
  • Max Part Size: Confirmed by engineering review; 5,000 × 2,500 mm refers to CNC machining and trimming capability, not a guaranteed forming envelope
  • Materials: ABS, HIPS, PC, PETG, PP, HDPE, PMMA — virgin or recycled grades
  • Tolerance: Agreed by feature, datum and inspection method
  • Quality Systems: ISO 9001:2015 and IATF 16949:2016 (scope applies); REACH SVHC test reports. ISO 14001 document: historical record
  • Lead Time: Tooling 2–4 weeks; first sample in ~14 days
  • Order quantities: Flexible — prototype to production
Get this part quoted for your specInitial reply within 8 working hours. Preliminary DFM normally within 24–48 hours after sufficient project information is received. Formal quotation timing depends on project complexity.

Description

Automotive EV thermoforming trunk liners are custom-molded plastic components designed to protect and organize the trunk space in electric vehicles. Made from durable plastic sheets such as ABS or TPO, these liners offer robust protection against wear and tear typical in vehicle use and are tailored to OEM specifications for perfect fitment.

Specification Element Detail
Compatible fittings or interfaces OEM vehicle trunks
Size or dimensional range Custom dimensions
Customization scope Tailored to OEM specifications
Tooling In-house tooling production
Quantity approach Specify at RFQ

Quality

DITAI publishes current certificate records with their individual site, scope and dates; its ISO 14001 document is historical, not evidence of current certification. See the certificate records for supplier qualification. Our inspection processes include dimensional checks and material testing to verify that each piece aligns with customer specifications and automotive industry requirements.

How We Work

We specialize in custom designs, providing samples and adjustments aligned with customer feedback before full production. Initial prototypes undergo thorough evaluations to address fit and functionality. Export packaging is done meticulously to ensure products arrive in pristine condition. Being a vertically integrated operation, from tooling to final assembly, allows us strict control over quality and turnaround times.

FAQ

How do these trunk liners integrate with existing vehicle designs?
Our liners are designed to fit OEM trunk specifications precisely, ensuring seamless integration without adjustments. This fitment is crucial for maintaining the trunk's functionality and aesthetic.

Can you provide prototypes for design evaluation?
Yes, we offer prototype samples to aid in design evaluation, ensuring alignment with customer requirements before mass production. This step helps catch potential design flaws early in the production process.

What material options are available for the trunk liners?
We commonly use ABS and TPO for their durability, but can work with other plastics depending on the specific needs of the project. Each material offers different benefits such as impact resistance or lighter weight.

How to Enquire

To request a sample or further details, please provide a sketch with critical dimensions. We will return with a customized assessment and cost estimate. For more information, visit DitaiPlastic's website.

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Send your drawing, sample or concept sketch for a free DFM review. Initial reply within 8 working hours. Preliminary DFM normally within 24–48 hours after sufficient project information is received. Formal quotation timing depends on project complexity.

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