Premium Custom ABS Square Storage Containers: Large & Versatile Solutions

Custom ABS Large Plastic Storage Containers. Durable, versatile, and tailor-made to your specifications. Ideal for various storage needs. Explore now!

Please notice that we do not sell the product on the website directly. We just wanna prove that we can produce such kind of products.
If you have similar design or design ideas, welcome contact our sales directly. amy@ditaiplastic.com

Color

Customized as we have our own raw material factory

Material

HIPS/ABS/PC/PETG/PET/PVC/HDPE/PE/PS Etc.

Production Delivery Time

Usually 20-30 days based on the order quantity.

Sample Delivery Time

15-20 Days

Product size

Customized 4000x2000x1000(Biggest size we can do)

Thickness

Raw material sheet thickness we can use is 0.2-12mm

Details About Premium Custom ABS Square Storage Containers: Large & Versatile Solutions

Product Description:

Introducing our Custom Square ABS Large Plastic Storage Containers, crafted to perfection to meet your diverse storage needs. These containers are more than just a space-saving solution; they are a statement of quality and functionality.

Durable and Strong: Made from high-grade ABS plastic, these containers are designed for longevity, resisting wear, tear, and impacts.

Customizable to Your Needs: We offer extensive customization options – from size and color to the addition of your company’s logo.

Space-Efficient Design: The square shape of our containers ensures that they fit seamlessly into any space, maximizing your storage efficiency.

Versatile Uses: Perfect for industrial, commercial, or personal use – from organizing tools and parts in a factory to decluttering a home or office.

Easy to Clean & Maintain: Our ABS plastic is non-porous and stain-resistant, making cleanup a breeze.

Eco-Friendly: Made with recyclable ABS, these containers support your sustainability goals.

Experience the harmony of durability, functionality, and aesthetics with our Custom Square ABS Large Plastic Storage Containers.

what kind of material we can use for thermoforming or vacuum forming process?

1. ABS: The most used material, Lightweight, Good impact strength, Poor solvent resistance Hard,
rigid, very good impact strength & weather resistance, medium-cost Electrical Enclosures, Luggage,
Sanitary & Vehicle Parts.

ABS+UV, ABS+FOOD GRADE, ABS+COLD RESISTANT, ABS+HIGH IMPACT, ABS+FIRE RESISTANT, ABS+PMMA, ABS+PC, ABS+ASA

2. HIPS, PS, Flammable, cheaper than ABS, usually used on display products.

3.Acrylic=PMMA Flexibility unavailable, high strength but brittle Baths, Domes, Light Diffusers, Roof
Lights Sanitary Ware and Signs…

4.Polycarbonate=PC Low flammability, High impact strength, High processing temperatures
required, Aircraft trim, Light diffusers, Machine Guards, Riot Shields, Signs, Skylights, and Visors.

5. PETG High impact resistant, Suitable for food contact, Easily scratched.

6. HDPE Flexible, v.good impact strength, low-cost Caravan Parts, Enclosures, Housings & Vehicle
Parts.

DitaiPlastic Vacuum Forming Factory

ditaiplastic vacuum forming

DITAI has ISO 9001, ISO45001, ISO14001 certification, and owns the vacuum forming invention patents, some of our patents: A method of vacuum forming, A kind of thermoplastic forming machine, A perforating machine for vacuumformed output, A type of TV back cover, A kind of bottom plate opening structure of car roof, A kind of upper plate opening structure of car roof,A kind of double roof structure of car roof,A kind of double blocking curtain structure for car roof, A kind of roof outdoor canopy lifting structure, etc. There are many more patents and certificates that are not covered here. Also, we have always maintained the enthusiasm to study new technologies and new methods, in order to make our vacuum forming manufacturing cost lower and more efficient, In the last few years, we passed the audit of LV, Guerlain, Wistron, KTC, Hisense, and so on, we also got an honor plaque from the anniversary of China 70th through the cartridge boxes we made. 

Contact information: Mail: amy@ditaiplastic.com WhatsApp: +86 13825780422

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Design
ditaiplastic vacuum forming
Molds
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Extrusion Sheets
ditaiplastic vacuum forming
Vacuum Forming
ditaiplastic vacuum forming
CNC Cutting

Vacuum Forming Main Steps

1. Customer provides the 3D drawings or product samples.

Vacuum forming is one of the common methods of processing plastic materials. From the beginning, we prefer you provide us with the 3D drawings or samples of your products. STP, STEP, or IGS are the first choices. Of course, DITAI has a professional designer and engineer, if you wish, we can help you create or completer your design or ideas.

2. Giving you suggestions and related quotations.

According to different applications of the products. The material we matched for you during vacuum forming is also different. That is great if you have your own choice of raw material, or we can match the most suitable raw material for your reference. Here is the introduction of the different plastic raw materials. Once we get your drawings, we will evaluate this and give your our best suggestion and quotation.

3. Mold Production.

The material for the mold is usually Aluminium. Because this kind of mold is very durable and can be used for a long time. Of course for some special situations, customers will choose the wood mold for making the products. But the wood mold is not what we suggest you do it. To ensure the product’s quality is superior. We have to produce a perfect mold first. Therefore DITAI has its own mold-making machines and owns mold engineers who have own 20 years of experience in vacuum forming technology. This makes us can control the mold cost, delivery time, and quality in a very good condition. 

Also for the mold, DITAI will have a warranty service for you. Once the mold is broken or can not use here. DITAI will make a new mold for you freely.

ditaiplastic vacuum forming
ditaiplastic vacuum forming
ditaiplastic vacuum forming

4. Raw material extrusion.

Also, a good quality raw material sheet will influence the product’s quality too. The raw material sheet production is through machine extrusion. Then the vacuum forming sheet will have a good performance, the impact strength is very good. Some raw material sheets can be used at lower temperatures. For now, DITAI also establishes a raw material sheet production line. And our target is to have 3 production raw material lines, then we can produce all the raw materials by ourselves and can control the quality of the raw material at the beginning. 

The raw material sheet size, glossy level, thickness, color, etc can be controlled here. So is the cost.

5. Vacuum forming Production Steps.

● The vacuum-forming aluminum mold is installed in the vacuum forming machine, then our worker will heat the mold to a suitable temperature.

● After the mold is ready, we will put the raw material sheet or roll it on the vacuum forming machine table.

● Then we will use the heater for the vacuum forming and heat the raw material into good condition and suitable for vacuum forming.

● Once the raw material is ready, the vacuum forming machine will push the mold and make the mold touch the raw material until it totally covers it. 

● When the raw material touches the mold completely, the machine will vacuum forming the mold at the backside. And the air between the mold and plastic is evacuated. This makes the raw material touch the mold perfectly.

● Finally, we will use an air cooling machine on the vacuum forming to cool the raw material, then separate the finished plastic product and the mold. Once everything is ready, our worker will take the product out of the machine. The vacuum forming process is done.

For now, DITAI has 14 sets of vacuum forming machines, one machine is the full automatic vacuum forming machine. These machines are suitable for producing different sizes of customized plastic products. The biggest plastic size we can produce is 4000x2000x1000 for now this is the biggest vacuum forming machine in Dongguan and our CEO designer and DITAI create this machine. Based on our workers’ over 10 years of experience in vacuum forming technology, The temperature and delivery time can be controlled strictly here.

ditaiplastic.com
ditaiplastic.com
ditaiplastic.com

6. CNC Production.

After vacuum forming. All products are semi-finished products. We will need to use CNC machines to cut the extra plastic material on the vacuum forming parts. The CNC machines can be divided into 3 axes CNC machines and 5 axes CNC machines. These machines are used for cutting different shapes of plastic products. Usually, some complicated plastic parts need to use 5 axes CNC machines to do the treatment. The features of 5 axes CNC machine can cut the plastic parts at any angle or location. Also, the size accuracy and working efficiency are very good. 

7. Polish, Burring on the finished products.

To offer you the perfect products, we have well-trained workers in quality testing and burning.

The average working experience from them is around 5 years. Usually, all products need this treatment to ensure the product when the customer receives is in very good condition.

8. Extra treatment: gluing, painting, and silk-screen.

Some products also need glue, paint, or silk-screen treatment. These can improve the whole product’s beauty and appearance. and DITAI also has a related department for this treatment.

9. Quality testing.

Once the products are finished, we have well-trained engineers or our sales will test the product’s size, color, and whole quality to ensure the product’s quality arrives at our customer’s hand satisfying.

10. Package and delivery.

According to the different product requests, we will match different packages for these. Like carton boxes, wood boxes, pallets, etc…If you wish, we also can arrange the shipment for you to save time for this order.

ditaiplastic vacuum forming
ditaiplastic.com
ditaiplastic vacuum forming
ditaiplastic vacuum forming

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