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Products

Built to Spec at Any Scale

Vacuum-formed parts for 7 industries. Vertically integrated since 1997.

DitaiPlastic 5000mm vacuum forming

— Scale

5000 × 2500 × 1000mm

Single piece. No seams.

One of three Chinese factories with a forming bed this large.

Industries

Seven worlds. One factory.

Each section below is a complete spec sheet — products, materials, standards, lead times, and a featured project.

01 — INDUSTRY

Aerospace & UAV

Cabin trim. UAV bodies. Cockpit fairings.

FAR 25.853 self-extinguishing grades for cabin interior parts. Material certificates with full mill-lot traceability.

Common Products
  • ·Cabin sidewall panels
  • ·Overhead bin trim
  • ·Lavatory components
  • ·Galley wall panels
  • ·UAV body shells
  • ·Cockpit fairings
Materials
Boltaron 4335Boltaron 9805Kydex TFR-grade PC
Standards
FAR 25.853BSS 7239OSU heat release
Volume
50-5,000 ship-sets/yr
Lead Time
Tool 3wk · Burn cert 2-3wk · Production 4-6wk
Featured PRJ-2024-A33

11 SKUs cabin set · EU aircraft Tier-1 supplier · 5-year program · 100% burn pass

EXPLORE AEROSPACE
02 — INDUSTRY

Industrial & Robotics

AGV body shells. Cobot covers.

Tightest sensor cutout precision in the industry. Soft-touch ABS finishes for premium consumer-facing robots.

Common Products
  • ·AMR body shells (1500-2500mm)
  • ·Cobot arm covers
  • ·AGV exteriors
  • ·Equipment housings
  • ·Sensor mast shrouds
  • ·Service access panels
Materials
Soft-touch ABSABS/PC blendTPOEMI-shielded substrate
Standards
IATF 16949ISO 9001±0.2mm cutout
Volume
200-3,000 units/yr
Lead Time
Tool 2-3wk · Sample 7 days · Production 4wk
Featured PRJ-2024-B47

1650mm AMR body shell · Series B US robotics startup · 99.4% yield · 2,000/yr scaling

EXPLORE INDUSTRIAL
03 — INDUSTRY

Medical Devices

Equipment housings. Surgical trays.

ISO 13485 documented production line. USP Class VI material grades. Antimicrobial silver-ion ABS for high-touch clinical surfaces.

Common Products
  • ·IVD analyzer covers
  • ·Surgical equipment trolleys
  • ·Mobile X-ray cart bodies
  • ·Medication cart panels
  • ·Dental equipment shells
  • ·Diagnostic enclosures
Materials
ABS USP Class VIPC USP Class VIAntimicrobial ABSEMI-shielded ABSMedical-grade PETG
Standards
ISO 13485 (Q3 2026)USP Class VIISO 10993ISO 22196
Volume
500-10,000 units/yr
Lead Time
Tool 3wk · FAI 1wk · Mutual NDA before review
Featured PRJ-2025-M12

Mobile diagnostic cart body · US Series B medical · 98.7% yield · 3,000/yr Y2

EXPLORE MEDICAL
04 — INDUSTRY

Automotive

Bumpers. Body kits. Roof boxes.

PPAP Level 3 documentation as standard. Custom Pantone color matching across multi-SKU programs verified by spectrophotometer.

Common Products
  • ·Front/rear bumpers
  • ·Fender liners
  • ·Body kits
  • ·Roof boxes
  • ·Interior trims
  • ·Dashboard fascia
  • ·EV charging covers
Materials
ABS/PC blendABS soft-touchTPO (impact)Pantone-matched ABS
Standards
IATF 16949PPAP Level 3AIAG core tools
Volume
1,000-50,000 units/yr
Lead Time
Tool 3wk · PPAP 4-6wk · Production batches 2wk
Featured PRJ-2024-V08

EV charging station cover · Tier-1 EV supplier · 2,000/yr · Pantone Δ-E < 1.5

EXPLORE AUTOMOTIVE
05 — INDUSTRY

Retail & Displays

POP displays. Light boxes. Brand props.

Class A acid-etched textured aluminum tooling. Trusted by luxury brands for premium retail fixtures across global flagship stores.

Common Products
  • ·POP counter displays
  • ·Backlit light boxes
  • ·Window display props
  • ·Trade show booths
  • ·Counter fixtures
  • ·Brand activations
Materials
PMMA acrylicABSHIPSPETG (clear)Custom Pantone
Standards
Class A finishCustom acid-etchedPantone Δ-E < 2
Volume
50-5,000 units typical
Lead Time
Tool 2-3wk · Production 2-3wk per batch
Featured

Trusted brands: Louis Vuitton · Hennessy · Bacardi · Skyworth · VTech

EXPLORE RETAIL
06 — INDUSTRY

Leisure & Recreation

Golf cart covers. Hot tub shells. Toys.

Specialized twin-sheet hollow forming for hot tubs and watercraft. UV-stable ASA grades for outdoor durability.

Common Products
  • ·Hot tub shells (twin-sheet)
  • ·Golf cart roofs
  • ·Toy components
  • ·Sports equipment housings
  • ·Watercraft hulls
  • ·Spa parts
Materials
ABSASA (UV outdoor)PMMATPOHDPE twin-sheet
Standards
UV stability testedColor matchingDrop test rated
Volume
100-10,000 units/yr
Lead Time
Tool 2-3wk · Sample 7 days · Production 3-5wk
Featured PRJ-2025-L04

Custom electric golf cart roof system · 800/yr OEM contract · ABS soft-touch

EXPLORE LEISURE
07 — INDUSTRY

Agriculture

Seed trays. Greenhouse panels. Planters.

Food-safe materials with FDA compliance. UV-stable PE and PP for multi-year outdoor field deployment without degradation.

Common Products
  • ·Seed propagation trays
  • ·Greenhouse panels
  • ·Hydroponic planters
  • ·Animal feed troughs
  • ·Storage bins
  • ·Vertical farming systems
Materials
Food-safe PPUV-stable PEASA outdoorHDPE
Standards
Food-contact complianceFDA gradeUV 10+ years
Volume
5,000-50,000+ units/yr
Lead Time
Tool 2wk · Production 4-6wk per batch
Featured

Indoor agriculture deployment · 12,000 trays/year · Recyclable PP

EXPLORE AGRICULTURE

Process

Drawing to sample in 14 days.

01
Day 0
Send Drawing
STEP, IGS, DWG. Mutual NDA available.
02
8 hrs
DFM Review
Engineering team checks geometry, materials.
03
Day 14
First Sample
Real prototype. MDF mold from $200.
04
Week 4
Production
99.4% yield. Painted + assembled in-house.

FAQ

Frequently Asked Questions

What industries does DitaiPlastic serve with vacuum-formed parts?

We serve 7 core industries: Aerospace & UAV, Medical Devices, Industrial & Robotics, Automotive & EV, Retail & Displays, Leisure & Recreation, Agriculture, plus Heavy Gauge & Large Enclosures.

What is the largest part size you can vacuum form?

Our largest forming bed is 5000 × 2500 × 1000 mm. We are one of three Chinese factories with a forming bed this large. Single-piece forming up to this size eliminates seams and welding.

What is your typical lead time for a custom thermoformed part?

Drawing-to-sample is 14 days standard: Day 0 send drawing, 8 hours DFM review, Day 14 first sample. Production typically starts Week 4.

What certifications do you have?

ISO 9001:2015, ISO 14001, ISO 45001, IATF 16949:2016. ISO 13485 production line documented. FAR 25.853 burn-test material grades. USP Class VI medical-grade ABS / PC.

Do you require a minimum order quantity (MOQ)?

MOQ is 1 piece. We accept prototype-quantity orders from $200 tooling. For production runs, per-piece pricing scales linearly from 50 units up to 50,000+/year.

Will you sign an NDA before reviewing my drawing?

Yes. Mutual NDA before any drawing review. Drawings stored on internal ERP, access logged. Tooling tagged with customer code, stored in secure tooling area.

What materials can you vacuum form?

8 thermoplastics extruded in-house: ABS, PC, PMMA, PP, HIPS, PETG, ASA, Boltaron. Plus specialty grades: USP Class VI ABS, antimicrobial silver-ion ABS, EMI-shielded substrates, FR-grade PC, Kydex T.

How does vacuum forming compare to injection molding?

Tooling cost: vacuum forming $4,500-15,000 vs injection $40,000-120,000. Lead time: 2-3 weeks vs 8-14 weeks. Lower volumes (under 5,000/year) and larger parts (>500mm) favor vacuum forming.

Quick Quote

Reply in 8 hours.

Send your project. Engineering team responds in 8 working hours with feasibility, materials, tooling cost, per-piece pricing.

Describe your vacuum forming project in detail so we can assist you accurately

✓ Mutual NDA · ✓ Confidential · ✓ 8-hour response

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