Products
Built to Spec at Any Scale
Vacuum-formed parts for 7 industries. Vertically integrated since 1997.
— Scale
5000 × 2500 × 1000mm
Single piece. No seams.
One of three Chinese factories with a forming bed this large.
Industries
Seven worlds. One factory.
Each section below is a complete spec sheet — products, materials, standards, lead times, and a featured project.
Aerospace & UAV
Cabin trim. UAV bodies. Cockpit fairings.
FAR 25.853 self-extinguishing grades for cabin interior parts. Material certificates with full mill-lot traceability.
- ·Cabin sidewall panels
- ·Overhead bin trim
- ·Lavatory components
- ·Galley wall panels
- ·UAV body shells
- ·Cockpit fairings
11 SKUs cabin set · EU aircraft Tier-1 supplier · 5-year program · 100% burn pass
Industrial & Robotics
AGV body shells. Cobot covers.
Tightest sensor cutout precision in the industry. Soft-touch ABS finishes for premium consumer-facing robots.
- ·AMR body shells (1500-2500mm)
- ·Cobot arm covers
- ·AGV exteriors
- ·Equipment housings
- ·Sensor mast shrouds
- ·Service access panels
1650mm AMR body shell · Series B US robotics startup · 99.4% yield · 2,000/yr scaling
Medical Devices
Equipment housings. Surgical trays.
ISO 13485 documented production line. USP Class VI material grades. Antimicrobial silver-ion ABS for high-touch clinical surfaces.
- ·IVD analyzer covers
- ·Surgical equipment trolleys
- ·Mobile X-ray cart bodies
- ·Medication cart panels
- ·Dental equipment shells
- ·Diagnostic enclosures
Mobile diagnostic cart body · US Series B medical · 98.7% yield · 3,000/yr Y2
Automotive
Bumpers. Body kits. Roof boxes.
PPAP Level 3 documentation as standard. Custom Pantone color matching across multi-SKU programs verified by spectrophotometer.
- ·Front/rear bumpers
- ·Fender liners
- ·Body kits
- ·Roof boxes
- ·Interior trims
- ·Dashboard fascia
- ·EV charging covers
EV charging station cover · Tier-1 EV supplier · 2,000/yr · Pantone Δ-E < 1.5
Retail & Displays
POP displays. Light boxes. Brand props.
Class A acid-etched textured aluminum tooling. Trusted by luxury brands for premium retail fixtures across global flagship stores.
- ·POP counter displays
- ·Backlit light boxes
- ·Window display props
- ·Trade show booths
- ·Counter fixtures
- ·Brand activations
Trusted brands: Louis Vuitton · Hennessy · Bacardi · Skyworth · VTech
Leisure & Recreation
Golf cart covers. Hot tub shells. Toys.
Specialized twin-sheet hollow forming for hot tubs and watercraft. UV-stable ASA grades for outdoor durability.
- ·Hot tub shells (twin-sheet)
- ·Golf cart roofs
- ·Toy components
- ·Sports equipment housings
- ·Watercraft hulls
- ·Spa parts
Custom electric golf cart roof system · 800/yr OEM contract · ABS soft-touch
Agriculture
Seed trays. Greenhouse panels. Planters.
Food-safe materials with FDA compliance. UV-stable PE and PP for multi-year outdoor field deployment without degradation.
- ·Seed propagation trays
- ·Greenhouse panels
- ·Hydroponic planters
- ·Animal feed troughs
- ·Storage bins
- ·Vertical farming systems
Indoor agriculture deployment · 12,000 trays/year · Recyclable PP
Materials
8 plastics. All extruded in-house.
Two extrusion lines control sheet quality at the source.
Process
Drawing to sample in 14 days.
FAQ
Frequently Asked Questions
What industries does DitaiPlastic serve with vacuum-formed parts?
We serve 7 core industries: Aerospace & UAV, Medical Devices, Industrial & Robotics, Automotive & EV, Retail & Displays, Leisure & Recreation, Agriculture, plus Heavy Gauge & Large Enclosures.
What is the largest part size you can vacuum form?
Our largest forming bed is 5000 × 2500 × 1000 mm. We are one of three Chinese factories with a forming bed this large. Single-piece forming up to this size eliminates seams and welding.
What is your typical lead time for a custom thermoformed part?
Drawing-to-sample is 14 days standard: Day 0 send drawing, 8 hours DFM review, Day 14 first sample. Production typically starts Week 4.
What certifications do you have?
ISO 9001:2015, ISO 14001, ISO 45001, IATF 16949:2016. ISO 13485 production line documented. FAR 25.853 burn-test material grades. USP Class VI medical-grade ABS / PC.
Do you require a minimum order quantity (MOQ)?
MOQ is 1 piece. We accept prototype-quantity orders from $200 tooling. For production runs, per-piece pricing scales linearly from 50 units up to 50,000+/year.
Will you sign an NDA before reviewing my drawing?
Yes. Mutual NDA before any drawing review. Drawings stored on internal ERP, access logged. Tooling tagged with customer code, stored in secure tooling area.
What materials can you vacuum form?
8 thermoplastics extruded in-house: ABS, PC, PMMA, PP, HIPS, PETG, ASA, Boltaron. Plus specialty grades: USP Class VI ABS, antimicrobial silver-ion ABS, EMI-shielded substrates, FR-grade PC, Kydex T.
How does vacuum forming compare to injection molding?
Tooling cost: vacuum forming $4,500-15,000 vs injection $40,000-120,000. Lead time: 2-3 weeks vs 8-14 weeks. Lower volumes (under 5,000/year) and larger parts (>500mm) favor vacuum forming.
Quick Quote
Reply in 8 hours.
Send your project. Engineering team responds in 8 working hours with feasibility, materials, tooling cost, per-piece pricing.
✓ Mutual NDA · ✓ Confidential · ✓ 8-hour response
