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Automotive
The vacuum forming process can produce many different auto parts, like motorcycle parts, plastic fenders, mudguards, pillar panels, rear diffusers, plastic side skirts, plastic spoilers, plastic splash guard and door panel components, exterior parts, plastic shrouds;
As for auto parts, they Usually, need assembly, and outside use, we need to make sure they fit perfectly, and the color is not easy to fade, so we usually combine the advantages of male mold and female mold to make the product assembly perfectly, and will suggest use ABS+UV material or ABS+ASA material make the products, as for mudguard, we suggest to use HDPE material, it is very flexible and hard to break, can withstand strong impact, we will provide the suggestions on the material choice and design modify before start the tooling, pls just contact us if you have any questions, we will help to analysis your project and provide our opinions for free.
This is a patrol/sightseeing car roof, the dimension can reach 3*1m. Now the image products have been vacuum formed, CNC cutting, de-burring, and it’s polishing before painting. The product has a total of five colors, red, blue, black, purple, and white, all in white as the original color. Each product in addition to its own UV-resistance particles added when making the raw materials, spray paint also has a strong UV-resistance function, which can effectively increase the service life of the product outdoors, and provide a better shading effect.
The blue camouflage and the white car shell part in the image are car shell protectors, produced by vacuum forming. In recent years, more and more people are interested in off-road mountaineering. The original intention of this shell is to prevent the damage caused by the scratches of branches and stones on the shell of the car. And at the same time, the vacuum forming car shell also has the ability to resist impact, to a certain extent can protect the life safety of the driver and passengers. And after several improvements, now the installation is getting easier and easier.
This is a rear wing from one of Nissan’s cars, also known as spoiler, which is made by assembling and gluing after vacuum forming. Up to now, there are a lot of car modification parts that use vacuum forming to make it. Compared with injection molding, the mold in vacuum forming can be much cheaper, and also requires less time to make. When the quantity of products required is small, especially for large automotive parts such as dashboards, housings, bumpers, spoilers, and so on, the vacuum forming process is the most suitable.
Some Suggestion About Automotive Products
For automotive parts, usually should pay attention to the following four places: first of all, all sprayed paint will choose PU paint, which is a kind of paint with a strong anti-UV function. The second is that the automotive parts are usually more precise, and the jig must be made in all the places where the thickness and the hole position are measured. Third, automotive parts have high requirements for appearance, which means that the requirements for painting are very high and the requirements for mold surface are usually higher than other products. Finally, automotive products need impact resistance, we will add impact-resistant raw material particles in the production of raw materials.
Interior Vehicle Dashboard
Main Materials Used:
- ABS
- High-Impact
Automotive External Body
Main Materials Used:
- ABS
- PC
Custom Hard Plastic Car Shell
Main Materials Used:
- ABS
- High-Impact
- PMMA
Vacuum Forming Go-Kart Base
Main Materials Used:
- ABS
- PE
Here are some auto parts that we have made before, Kindly check them for your reference.
Why Choose DitaiPlastic
DitaiPlastic since 1997, is one of the largest vacuum forming/thermoforming processing factories in China! Up to now, we have a factory covering 12,000 square meters with over 60 processing machines. Also we have over 80 employees, 6 engineers, lots of experienced people!
